How RAD Custom Biological Solutions Improved Label Control and Efficiency with Epson ColorWorks

By moving label production in-house with Epson ColorWorks printers, this manufacturer eliminated pre-printed label waste, reduced lead times, and gained full control over label quality and compliance. On-demand color printing enabled faster product updates, improved brand consistency, and a more agile production workflow.
Overview

Client Overview

RAD Custom Biological Solutions, a manufacturer of biological fertilisers, pesticides, and fungicides, faced significant challenges in managing label production for their diverse product range. With 58 label variations and frequent changes in product information, reliance on outsourced printing resulted in high minimum order quantities, wasted labels, and production delays.

Excess label inventory and wasted pre-printed stock

Before adopting Epson’s Label Print on Demand solution, RAD Custom Biological Solutions struggled with high minimum order quantities from external printers. With 58 label variations to manage, frequent product changes led to large volumes of wasted labels.

Long lead times when label designs or regulatory information changed

Any updates to label artwork, compliance information, or ingredient lists required reordering from third-party suppliers. This caused delays in production and disrupted the company’s workflow.

Inconsistent label quality across multiple suppliers

Outsourced printing sometimes resulted in variations in colour, finish, and durability, affecting the consistency and professionalism of the company’s product presentation.

Limited ability to introduce new SKUs quickly

Bulk label ordering slowed the company’s ability to launch new products or update existing ones, limiting operational flexibility and responsiveness to market demands.

The Solution

RAD Custom Biological Solutions implemented the Epson ColorWorks CW-C6500 on-demand colour label printer, along with a label rewinder to produce neatly rolled labels ready for application.

This solution enabled the company to produce high-quality labels internally, exactly when they were needed. Using Epson’s advanced inkjet technology, the printer delivers consistent, durable labels suitable for a wide range of packaging applications.

By bringing label printing in-house, RAD Custom Biological Solutions was able to:

  • Print professional-grade labels on demand, in variable quantities

  • Eliminate reliance on third-party printing suppliers

  • Update designs, barcodes, and compliance information instantly

  • Produce consistent, high-quality labels across multiple materials

The printer was integrated into the company’s existing workflow, allowing staff to manage label printing efficiently and without disruption.

The Results

  • Following the implementation of the Epson ColorWorks solution, RAD Custom Biological Solutions experienced measurable improvements in efficiency, flexibility, and cost control.
  • Reduced label waste
    Printing labels only when needed eliminated obsolete inventory and prevented unnecessary waste.
  • Faster turnaround for label changes
    Updates to product information and compliance labels could be implemented immediately, without waiting for external print orders.
  • Improved workflow efficiency
    Tasks that previously required external printing were completed quickly in-house, freeing staff to focus on higher-value activities.
  • Greater creative freedom
    Staff gained the flexibility to adjust label designs, update product information, and manage seasonal variations without restrictions.
  • Enhanced productivity
    Reliable, high-quality label printing ensured continuous operations and a faster response to production and market demands.

How On-Demand Color Label Printing Reduces  Label Waste and Saves You More Than You Think….(Read More)

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